Failure in ID and Cupra family modules produced between 2022 and 2024 can cause overheating and loss of autonomy; measure reaches units in Europe
Volkswagen has officially recalled approximately 100,000 electric vehicles in Europe due to a critical failure in high-voltage battery modules. The campaign, based on warnings from Germany’s Federal Motor Transport Authority (KBA), points out that manufacturing defects in cells supplied by LG Energy Solution can lead to overheating and, in extreme cases, the risk of fire.
The recall covers about 75,000 units of the ID family — including the ID.3, ID.4, ID.5 models and the ID. Buzz van — as well as 20,000 examples of the Cupra Born. The affected vehicles were produced between February 2022 and August 2024. The central problem lies in battery modules that operate outside the technical specifications, which compromises the internal chemical stability under conditions of intense load.
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In addition to the safety risk, failure causes premature system degradation, resulting in power loss and significant reduction in range. The initial diagnosis will be carried out through a software update capable of monitoring the behavior of each module. If the tool identifies anomalous voltage variations, the automaker will proceed with the physical replacement of the components at the dealerships.
Although the campaign is focused on the European market, the episode raises discussions about the reliability of large-scale shared components. In Brazil, where the ID line models circulate in smaller volumes or via subscription, Volkswagen has not yet issued an official alert.
The ultimate solution involves a rigorous inspection process to ensure the thermal stability of the system. The company reinforces that the repair cost will be covered by the warranty.
